Electronic Manufacturing with Build-to-Build Precision
SBR TECH develops advanced manufacturing solutions that support complex electronic systems across demanding military, automotive, and industrial applications.
From prototype builds through full production, we maintain control across the entire manufacturing process — improving process control, and ensuring consistent performance at scale.
- SMT & PCB Assembly
- Through-Hole & Mixed Assembly
- Wire Harness & Cable Assembly
- System Integration / Box Build
- Testing, Validation & Traceability
- Injection Molding & Mechanical Integration
SMT & PCB Assembly
High-speed, high-precision surface-mount technology (SMT) supports everything from early builds to full production runs.
SBR TECH maintains tight control over placement, soldering, and inspection, ensuring consistent, repeatable results, including across complex printed circuit board (PCB) assemblies.
- Automated and manual through-hole insertion based on component requirements
- Selective, robotic, and wave soldering with controlled parameters
- Nitrogen-assisted soldering for improved joint reliability
- Mixed-technology assembly support (SMT + through-hole)
- 1.2M annual PCB wave soldering operations
- IPC-compliant workmanship standards across all builds
- Inspection and verification for electrical and mechanical integrity
- Supports rugged connectors and high-stress applications
Through-Hole & Mixed Assembly
Built to support durability, strength, and electrical integrity where surface-mount technology (SMT) alone isn’t sufficient. Through-hole and mixed-technology assemblies are handled with controlled processes that hold up in rugged, high-reliability environments.
SBR TECH supports complex builds that combine SMT and through-hole components without introducing variability or risk.
- Automated and manual through-hole insertion based on component requirements
- Selective, robotic, and wave soldering with controlled parameters
- Nitrogen-assisted soldering for improved joint reliability
- Mixed-technology assembly support (SMT + through-hole)
- Capacity for 43M annual through-hole insertions
- 1.2M annual PCB wave soldering operations
- IPC-compliant workmanship standards across all builds
- Inspection and verification for electrical and mechanical integrity
- Supports rugged connectors and high-stress applications
Wire Harness & Cable Assembly
We specialize in low-volume, high-reliability wire harnesses built for harsh environments where connection integrity is vital.
Whether engineering for military, emergency response, or recreational vehicles, we maintain total control over routing, termination, and performance validation.
Our process ensures consistency and full build visibility across everything from simple assemblies to complex, multi-branch harnesses.
- Custom configurations with shielding, connectors, and labeling
- Continuity testing and pull testing to verify performance
- Documented processes and inspection at each stage
- Scalable from prototype builds to high-volume production
Wire cutting, stripping, crimping, and termination performed in-house
Harness assembly with controlled routing and secure bundling
System Integration/Box Build
Complete system assembly with full oversight from subcomponents to final configuration. Mechanical, electrical, and wiring elements come together in a structured, repeatable process.
SBR TECH manages integration, so systems arrive ready for installation, not rework.
- Full electromechanical assembly and integration
- Enclosure assembly, cable routing, fastening, and labeling
- Controlled work instructions and configuration management
- Serial tracking and build documentation for each unit
- Integration of PCB assemblies, harnesses, and mechanical components
- Pilot builds through full production scaling
- Final verification to ensure system readiness
Injection Molding & Mechanical Integration
Precision-molded components are produced with disciplined manufacturing processes and verified performance. Injection molding is tightly integrated with electronic assembly to support complete system builds.
SBR TECH maintains control over materials, tooling, and process conditions to ensure repeatability and long-term reliability.
- Process monitoring for temperature, pressure, and cycle control
- Tooling validation and first article inspection
- Overmolding capabilities for integrated electronic assemblies
- Dimensional and visual inspection before advancement
- Preventive maintenance and process control for consistency
High-precision injection molding for complex components
Material lot tracking and mold cavity identification
Testing, Validation & Traceability
Every unit is verified. Every step is recorded. Testing and traceability are built into the process, not added at the end.
SBR TECH uses integrated testing and data tracking to confirm performance, catch issues early, and maintain full visibility across production.
- In-circuit testing (ICT) to validate components and electrical performance
- Functional testing aligned to real-world operating conditions
- Custom test fixtures designed to match program requirements
- Automated inspection, including AOI and process verification
- Environmental and reliability testing when required
- Serial number tracking and full product history logging
- Data capture across materials, processes, and final validation